Die Forging Machine Upgrades & Conversions

A die forging machine is a major investment, and replacing one isn’t always the most practical option.

That’s why we offer die forging machine conversions to modernize existing hammer frames and anvils without the cost and downtime of a full replacement. At Ajax/CECO/Erie Press, we work with forging operations focused on cost control and just-in-time production, upgrading older equipment into efficient, state-of-the-art production tools that deliver higher output, lower maintenance demands, and a renewed competitive edge.

Modernizing Forging Operations Without Full Equipment Replacement

Die forger conversions are ideal for forging operations that need better performance from existing equipment while keeping capital costs in check. By upgrading proven hammer frames and anvils with modern components and controls, we help shops extend machine life while improving output and reliability.

Closed Die Forging Applications

Die forgings are used in closed die forging operations where repeatable blow energy and higher stroke rates improve part consistency. Compared to conventional gravity fall hammers, converted units can increase productivity by 20–30% while reducing mechanical complexity.

High-Production Forging Environments

Forging facilities operating on tight schedules benefit from faster blow rates and fewer moving parts. These improvements help reduce unplanned downtime, support just-in-time delivery requirements, and keep production moving without significant workflow changes.

Operations Focused on Cost Control and ROI

For shops looking to delay or avoid full machine replacement, die forger conversions offer an economical path forward. By reusing existing anvil and frame assemblies, operations gain the benefits of modern die forgers while maximizing return on existing assets.

Why Forging Operations Choose Ajax/CECO/Erie Press, for Die Forger Conversions

Our die forger conversions use the same high-quality standards found in our gravity fall hammers, including the CECO-Drop. The result is a reliable upgrade that delivers higher productivity with fewer moving parts, helping reduce maintenance demands while improving long-term performance.

Benefits of partnering with Ajax/CECO/Erie Press include:

Conversion units engineered to revitalize existing anvil and frame assemblies rather than replace them
Productivity gains of 20–30% compared to conventional gravity fall hammers of similar size
Reduced maintenance costs due to simplified mechanical design
Custom-engineered programmable control packages tailored to your specific process requirements
Hydraulic and mechanical closed die forging solutions built for long service life and dependable operation
Comprehensive training for operators and maintenance teams, including OEM-grade work instructions
Customer-specific preventative maintenance programs, repair services, and parts stocking support
Remote support capabilities to assist your team whenever issues arise

Custom Forging Solutions Catalog

For detailed specifications and additional information, you can download our complete catalog. It’s a helpful resource for understanding available configurations, capabilities, and support options.

Upgrade Your Die Forging Machine With Confidence

If you’re looking to modernize your forging operation without replacing proven equipment, our die forger conversions offer a practical path forward. At Ajax/CECO/Erie Press, we’ll work with you to evaluate your existing hammer and recommend an upgrade that improves efficiency, reduces maintenance costs, and supports your production goals.

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Die Forger Conversion FAQs

What is a Die Forger Conversion?

A Die Forger Conversion upgrades an existing forging hammer by reusing the anvil and frame while replacing outdated components with modern forging technology. This approach improves performance without the cost of a full machine replacement.

How does a conversion improve productivity?

Converted units operate at higher blow rates and use fewer moving parts than traditional gravity fall hammers. This allows many operations to see productivity increases of 20–30% while reducing downtime.

Can conversions be customized for our operation?

Yes. We offer custom programmable control packages and engineered solutions to ensure the converted machine integrates seamlessly with your production process.

Do you provide training and maintenance support?

We provide operator training, detailed maintenance guides, preventative maintenance programs, repair services, and parts stocking options to support long-term reliability.