New vs. Rebuilt Forging Equipment | Ajax CECO Erie Press

Stepping into the vast landscape of forging often presents a pivotal decision for businesses: to invest in brand-new equipment or give their tried-and-true machinery a new lease on life. Beyond the obvious financial aspects, this choice reflects a company’s vision and operational direction. Let’s embark on a deeper exploration of new and rebuilt forging equipment, weighing their merits and potential pitfalls, and understanding how Ajax/CECO/Erie Press emerges as the trusted partner in this arena.

Weighing the Pros and Cons: A Comprehensive Look

The allure of brand-new forging equipment is undeniable. These machines, armed with the latest technology, promise decades of consistent performance, reduced downtimes, and exceptional reliability. However, the flip side involves higher upfront costs and sometimes, extended lead times for essential components.

On the other hand, rejuvenating existing equipment offers a sense of familiarity and trust. These machines, having proven their dependability over time, can be reintegrated seamlessly into existing operations. Economically, rebuilt forging equipment may cost only 70-80% of a new one. The challenges here involve the potential for sourcing parts that may no longer be available.

Ajax/CECO/Erie Press: Your Partner in Equipment Rejuvenation

At Ajax/CECO/Erie Press, we understand our customer’s need for reliable, efficient, and long-lasting industrial equipment. Their Rebuild Program is a testament to this commitment, tailored impeccably to cater to diverse needs.

What sets them apart? A combination of unparalleled expertise in assembly and disassembly, state-of-the-art machining and welding capabilities, and an end-to-end service solution approach. They offer the unique advantage of precision in-house machining and top-notch welding services, ensuring that the rebuilt equipment matches, if not surpasses, its original efficiency.

A Deep Dive into Forging Industry Leadership

Ajax/CECO/Erie Press isn’t just another name in the industry. Our edge lies in the profound understanding of all brands, a feat unmet by most competitors. Holding intellectual property rights to Ajax, CECO, and Erie Press, they are in a prime position to offer unmatched service solutions. Their comprehensive service spectrum guarantees that equipment, whether new or rebuilt, performs optimally and efficiently.

One of their standout offerings is the ‘Oversight’ option. This unique service allows businesses to supervise their own rebuild project. It’s a collaborative endeavor where clients work closely with the expert service teams at Ajax/CECO/Erie Press, ensuring the final product is precisely what they envisioned.

Making the Ajax/CECO/Erie Press Choice: Unraveling the Benefits

Choosing the Ajax/CECO/Erie Press’ Rebuild Program isn’t just about picking a service; it’s about entering into a partnership for growth and success. A partnership that promises:

Complete Rebuilds and Subassembly: From full equipment overhauls to specific subassemblies, they’ve got it covered.
Industry-leading Expertise: With unmatched industry knowledge and exclusive rights to key brands, they bring unparalleled expertise to the table.
In-house Capabilities: Our in-house machining and welding facilities guarantee precision and unparalleled quality.
Supervised Rebuilds: The ‘Oversight’ option is a testament to their belief in collaboration, offering businesses a unique blend of control and expert guidance.

Rebuilding the Future, Together

As the saying goes, “Don’t just rebuild. Rebuild with confidence.” And with Ajax/CECO/Erie Press, that confidence is a given. Our emphasis on partnership and growth is what differentiates them from the rest.

So, whether you’re leaning towards a brand-new machine or contemplating a rebuild, with us by your side, you’re not just making a choice; you’re making a strategic investment into the future of your business. So, take that step forward. Reach out for a consultation, and let’s embark on this rebuilding journey, hand in hand.

Rebuilding, Redefining, and Reimagining the Forge

Every enterprise, especially in the realm of industrial forging, reaches a crossroads where it must decide between venturing into new terrains with brand-new equipment or trusting the legacy of its existing machinery by giving it a modern touch. The path you choose invariably plays a pivotal role in sculpting your operational future. With new equipment, you’re embracing modern advancements, and with rebuilt machinery, you’re celebrating resilience and adaptability.

Yet, in this decision-making journey, having a reliable partner can make all the difference. This is where Ajax/CECO/Erie Press positions itself, not just as a service provider, but as a seasoned co-traveler who understands the nuances of the road ahead.

Pioneers in the World of Rebuilding

Ajax/CECO/Erie Press stands tall with its commitment to bringing the best to your business. Our Rebuild Program isn’t just a service; it’s a testament to our dedication to the craft of forging. When you choose us, you’re opting for:

Precision and Quality: With unmatched in-house machining and welding capabilities, we assure that every piece of equipment, new or rebuilt, exudes excellence.
A Wealth of Experience: Our profound understanding of brands and the forging industry places us at an unparalleled advantage. This, combined with their intellectual property rights to some of the industry’s stalwarts, ensures you receive service that’s second to none.
A Collaborative Spirit: The ‘Oversight’ option is not just a service feature; it’s a philosophy. It symbolizes Ajax/CECO/Erie Press’s belief in working alongside their clients, ensuring that the journey of rebuilding is as significant as the destination.

In Pursuit of Excellence

Choosing Ajax/CECO/Erie Press is more than just a business decision – it’s an affirmation of your commitment to excellence. Our comprehensive services, from complete rebuilds to specialized subassemblies, cover every facet of forging equipment needs. Our in-house capabilities further amplify the promise of quality and precision.

Embarking on a New Chapter

The essence of forging lies in molding the future, piece by piece, with resilience and determination. As you stand at the crossroads, contemplating your next move, remember that with Ajax/CECO/Erie Press, you’re not just making a choice; you’re scripting a narrative of growth, innovation, and unwavering commitment.

With us, it’s not just about rebuilding equipment – it’s about reimagining possibilities, redefining benchmarks, and together, reshaping the future of forging. Embrace this partnership, take the leap, and let’s craft a legacy that stands the test of time.

Case Study Spotlight: Perfecting Precision with Shut Height Adjustment

The Scenario

In the dynamic world of power management solutions, precision is the key to operational success. This was underscored when a leading player in this domain faced a significant challenge in the mid-2000s. Their 2500 Ton National MaxiPress, a behemoth in their operations, began to falter in an area that is pivotal for performance – the adjustment of the lower wedge shut height.

This issue wasn’t a mere operational hiccup. It translated into tangible business challenges — downtime, subpar forged parts, overconsumption of materials, and increased flash trimming.

But the consequences ran deeper. With the shut height adjusted too closely, the press was at risk of over-tonnage, a grave situation that could potentially damage the press tie rods, eccentric shaft, or even the drivetrain. A problem of this magnitude didn’t just impede production but had the potential to sideline the press for weeks, especially after a catastrophic over-tonnage incident.

Engineering a Solution

At this critical juncture, the Ajax/CECO/Erie Press team was brought on board. Our mission? Diagnose, devise, and deploy. Quickly identifying the root cause, they proposed an Upper Wedge Adjustment. This design modification was not just a solution – it was a reinvention.

By relocating moving parts above the forging zone, we effectively shielded them from debris, eliminating the very impediment that had complicated the adjustment process earlier.

And, innovation didn’t stop there. The revamped design enabled operators to make on-the-go adjustments during production. A simple push of a button was all it took to fine-tune the shut height, embedding flexibility right into the heart of the forging process.

Translating Ideas into Outcomes

The solution, as innovative as it was, proved its mettle on the ground. With the upper wedge adjustment system in place, the results were immediate and profound: downtimes dwindled, forged parts adhered to specifications, material wastage plummeted, and flash trimming became a rarity.

So impactful was the solution that the client expanded its adoption, retrofitting two more press lines with the redesigned mechanism. The initial project investment, which was in the ballpark of $100k, soon justified itself, with operational efficiencies and material savings offsetting the costs.

The Ajax/CECO/Erie Press Differentiator

This success story isn’t just a testament to Ajax/CECO/Erie Press’s technical prowess but an endorsement of our problem-solving DNA. The ability to decode complex operational puzzles, conceive path-breaking solutions, and bring them to life is what sets the team apart.

As underscored by the client’s decision to scale up the solution across their operations, the true value of partnering with Ajax/CECO/Erie Press goes beyond immediate fixes. It lies in the promise of consistent, long-term value addition.

If this narrative of transformation resonates with you and you’re open to exploring how we can rewrite your operational success story, we invite you to connect with us. Your journey to operational excellence, backed by our expertise, awaits.

New vs. Rebuilt Forging Equipment: Making the Right Choice