The Problem A leader in the global aerospace and defense industry was experiencing significant operational inefficiencies. The core of these issues was in the malfunctioning of their key assets – a 2500 Ton Mechanical Bliss Press and a 300 Ton Hydraulic Bliss Press. The primary challenge was the overheating of the existing flywheel bearings in the 2500 Ton Press due to flawed design. The system’s performance was compromised, leading to operational inefficiencies and...

The Problem A global manufacturer of graphite and carbon products encountered a significant issue with their Carbon Extrusion. The problem centered around the cooling of material during the extrusion process, which led to production inefficiencies, an increased rate of scrapped material, and consequent machine downtime for each cycle of the press. The Solution Understanding the impact of this issue on productivity and operational costs, the Ajax/CECO/Erie Press team...

An In-Depth Overview of Ajax/CECO/Erie Press The Evolution of Forging The forging industry has been a mainstay in manufacturing since the earliest days of the Industrial Revolution. The art of reshaping metal under pressure to create robust, high-strength components has been central to advancements in a vast range of industries. The origin of upset forging, or machine forging, dates back to the bolt industry and railroad shops. Early adopters realized that a myriad of...

The Importance of Forgings in the Industry The aerospace industry is one of the fastest-growing industries in the world, with a projected market size of over $1.5 trillion by 2030, according to the report "2021 Global Aerospace and Defense Industry Outlook." As the industry continues to expand, the importance of forgings in the manufacturing of critical aerospace components cannot be overstated. Forgings provide the strength and durability necessary for components...

 In today's highly competitive market, businesses need equipment that can keep up with the demands of their operations. This is especially true for those in the manufacturing industry, where the quality of machinery and equipment can directly impact production output and efficiency. If you are looking for forging and forming equipment that can deliver consistent results and withstand the toughest working conditions, then look no further than the Ajax/CECO/Erie...

As the global economy shifts and changes, many businesses of all sizes are drawn to the concept of reshoring. This refers to the act of bringing manufacturing and other operations back to one's home country, instead of outsourcing them to foreign countries. Reshoring has become an attractive option for many businesses due to a variety of factors, including: The rising costs of overseas production, such as transportation, labor, and tariffs Concerns about quality...

As the forging industry’s most experienced maintenance staff and equipment operators retire, keeping legacy machines producing at full capacity is increasingly difficult. When new employees lack sufficient expertise and decades-old forging equipment breaks down the result can be very costly extended downtime. Preventative maintenance “A seasoned team may know all the ins and outs of every forging machine in a facility, but when the workers leave or retire the...