Programmable forging hammers from Ajax/CECO/Erie Press deliver controlled impact force for high-speed production. Each programmable hammer allows operators to adjust energy, timing, and position accurately. Our systems support demanding forging applications where repeatability and control are essential for maintaining part consistency and process efficiency.
Types of Programmable Hammers
Die Forgers
Our state-of-the-art forging presses, including the highly acclaimed Ajax-CECO Die Forgers, offer unparalleled quality control and cost-effectiveness, revolutionizing the way you forge.
By incorporating our Ajax-CECO Die Forgers into your operations, you unlock a new level of productivity and efficiency. These advanced machines outperform conventional gravity-fall hammers, delivering remarkable improvements of 20-30% in productivity.
Hydraulic Die Forgers
Discover the cutting-edge technology within the world of hydraulic die forging. We custom design your hydraulic die forgers to revolutionize your forging process. These acclaimed forging presses provide unrivaled quality control and cost-effectiveness with Energy Repeatability and Savings. Elevate your forging capabilities with Ajax/CECO/Erie Press' Hydraulic Die Forgers for Enhanced Safety and Reliability and stay ahead in the industry.
Die Forger Conversions
For your customers who are trying to cut costs while demanding “just in time” delivery, our Ajax/CECO/Erie Press Die Forgers are an economical way to upgrade your old hammers to state-of-the-art production tools.
With an Ajax/CECO/Erie Press Die Forger Conversion, your old anvil and frame assemblies will take on a new life and significantly improve your competitive edge.
KeyDrivers
The ERIE KeyDriver is a remotely operated horizontal pneumatic hammer. It is designed to aid in forging shop equipment work such as driving sow block and die keys. It is used to replace sledgehammers, manual rams, and small handheld pneumatic drivers
Precision Striking with Programmable Hammers for Forging
Programmable forging hammers use digitally controlled systems to manage each strike’s energy, position, and speed.
Unlike traditional setups, a programmable hammer delivers consistent force across repeated cycles with minimal variation. This kind of precision reduces deformation errors and helps maintain tighter tolerances on finished parts.
Ajax/CECO/Erie Press builds programmable hammers for forging that allow operators to fine-tune impact force in real time, supporting consistent part geometry and improved surface integrity over long production runs.
How Programmable Forging Hammers Improve Process Control and Equipment Longevity
Process stability depends on consistent inputs, and programmable forging hammers allow operators to control blow energy and cycle timing with precision. This limits overstriking and reduces wear on dies, bearings, and structural components.
Our team builds programmable hammers for forging applications that require repeatable output without placing excess stress on equipment. These hammers help extend the usable life of key mechanical systems.
Industries That Benefit from Programmable Hammer Technology
In environments where cycle timing and tooling life are non-negotiable, programmable hammers are ideal. Various industries demand tight control over forming energy and consistency across large production runs. This includes the following:
- Automotive and truck manufacturing
- Oilfield and energy-sector component production
- Agricultural machinery and tooling
- General industrial forging and OEM parts
- Defense and heavy equipment supply chains
We guarantee that our programmable forging hammers meet the production demands unique to each sector.
Applications That Require Impact Accuracy and Force Modulation
Programmable forging hammers provide adjustable energy delivery that suits parts requiring precise shaping at varying depths or material thicknesses.
These specific applications rely on consistent impact control to prevent distortion and reduce work:
- Crankshafts used in automotive and diesel engines
- Heavy-duty hand tools requiring specific head-to-handle shaping
- Agricultural components with varied cross-sections
- Fastener blanks that demand tight tolerances
- Transmission gears requiring controlled material flow
Each application benefits from programmable control, where exact strike conditions influence part integrity and long-term performance.
Engineering Innovation Behind Our Programmable Hammer Designs
Ajax/CECO/Erie Press continues to advance forging technology with our programmable hammer line.
Our hydraulic counterblow hammers combine programmable control with high-impact forming capabilities, reducing foundation requirements and improving energy delivery. Located in Erie, Pennsylvania, our hammers reflect decades of engineering knowledge and are applied to modern forging challenges.
With over 16,000 machines built and installed worldwide and more than 1,000 global customers, Ajax/CECO/Erie Press is proud to be a leading programmable hammer manufacturer.
FAQs About Programmable Forging Hammers
Get your questions about programmable hammers answered using our frequently asked questions below.
How does a programmable forging hammer differ from a traditional hammer?
A programmable forging hammer uses digital controls to manage impact force, strike height, and timing. On the other hand, traditional hammers rely on fixed energy delivery. The programmable system allows for precise adjustments, improving repeatability and reducing stress on tooling materials.
What type of training is required to operate a programmable hammer?
Operators typically receive on-site instruction covering system setup, control interface navigation, and parameter adjustment. We provide detailed documentation and support to ensure safe, practical usage.
What maintenance requirements come with programmable hammers for forging?
Maintenance schedules vary by usage, but programmable hammers generally require regular inspection of hydraulic systems, seals, and alignment. The control helps reduce unnecessary wear by avoiding overstriking, which lowers long-term service needs compared to less precise hammer systems.
Talk to Us About Upgrading to a Programmable Forging Hammer
Ajax/CECO/Erie Press supplies programmable forging hammers with consistency, control, and long-term production performance. If you want to improve impact accuracy or replace aging equipment, contact us to request a quote.
Our team will review your forging requirements and recommend a programmable hammer that fits your operation to a T.